Moulded Rubber Parts - Vulkan India

Rubber Unit

Moulded Rubber

Rubber is a type of a material called polymer. It can be produced from natural sources (e.g. natural rubber) or can be synthesised on an industrial scale. Rubber can stretch and shrink. Rubber can also contain gases. It is an insulator, which means that it does not conduct electricity.

Rubber Technology deals with the transformation of rubbers or elastomers into useful products. Rubber moulded products have multiple industrial applications in the form of rubber goods and appliances.

Silicone rubber adhesive bonds with many different metal surfaces through a combination of mechanical and chemical adhesion.

Rubber Moulded parts are used in dynamic applications such as engineering goods. They follow a sophisticated manufacturing process to maintain the consistency in each produced part. These parts are available in larger sizes and are heavy, based on the customers’ requirements.

Products

Hoses

Rubber Moulded Parts

Valve Parts

Rubber-to-Metal Bonded Parts

Specifications

VITON (FKM): -50 to 270 °C
Fluoro Silicon (FVMQ): -50 to 250 °C
Silicon (VMQ): -50 to 180 °C
EPDM: -20 to 135 °C
NBR/BUNA: -30 to 110 °C
NR: -20 to 90 °C
PU: -20 to 80°C

Capability

0 tons/month

Production Capacity

0 Kgs

Casting Weight (Min.)

100 Kgs

Casting Weight (Max.)

Infrastructure

Auto Wieghing

Boiler

Burst Pressure Testing Machine

Calendar Machine

Cleaning (Washiing) Unit

Endurance Test Machine

Fixture Area

Hose Building Machine

Hose Cutting Machine

Kneader Machine

Laboratory Ageing Oven

Laser Marking Machine

Leakage Testing Machine

Moulding Area

Moulding Press

Specific Gravity Balance

Universal Testing Machine

Vaccume Collapse Test

Facilities

Manufacturing Facilities

In house semi auto NT coating i.e. Zirconium base phosphating plant with seven tanks
Auto weighing system for rubber chemical weighing for batching
Dispersion Kneader (35 L)
Dispersion Kneader (55 L)
Open Mixing Mill (16*42) – 02 nos.
Open Mixing Mill (14*36) – 02 nos.
Bale Cutting Machine
1000*1000 platen size with 450T molding Press – 03 nos.
700*700 platen size with 350T molding Press –10 nos.
500*500 platen size with 250T molding Press – 08 nos.
400*400 platen size with 250T molding Press – 03 nos.
Ultrasonic Cleaning Machine
Shot Blasting Machine
Isolated humidity controlled Bonding application area with spraying system for silicone and rubber adhesive application
Laser making and needle marking machine on parts
All the presses are connected to a centralised computer
Computerised Air Circulating Hot Air Oven for post curing

Other Facilities

Testing Facilities

Rubber Hardness Tester
Specific Gravity Balance
Oscillating Disc Rheometer
Mooney Viscometer
Universal Testing Machine
Carbon Dispersion Analyzer
Laboratory Ageing Oven- 04 Nos
Cold Chamber
Compression Set
Tear Test (Die C)
Static Testing Machine – 03 Nos
Dynamic Test Bench
Ford Cup B4
Computerised DFT Layer Thickness test machine for Silicone and Rubber
Computerised Bonding test machine only for silicone to rubber bonded parts
Torflex Testing Machine
Megiflex Testing machine